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Energy Saving & Power Monitoring System - Advantech Industrial IoT Case Study
Energy Saving & Power Monitoring System
Recently a university in Taiwan was experiencing dramatic power usage increases due to its growing number of campus buildings and students. Aiming to analyze their power consumption and increase their power efficiency across 52 buildings, the university wanted to build a power management system utilizing web-based hardware and software. With these goals in mind, they contacted Advantech to help them develop their system and provide them with the means to save energy in the years to come.
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Intelligent Building Automation System and Energy Saving Solution - Advantech Industrial IoT Case Study
Intelligent Building Automation System and Energy Saving Solution
One of the most difficult problems facing the world is conserving energy in buildings. However, it is not easy to have a cost-effective solution to reduce energy usage in a building. One solution for saving energy is to implement an intelligent building automation system (BAS) which can be controlled according to its schedule. In Indonesia a large university with a five floor building and 22 classrooms wanted to save the amount of energy being used.
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Continuous Casting Machines in a Steel Factory - Advantech Industrial IoT Case Study
Continuous Casting Machines in a Steel Factory
With a very broad range of applications, steel is an important material and has been developed into the most extensive alloy in the engineering world. Since delivering high quality is absolutely crucial for steel plants, ensuring maximum productivity and the best quality production are the keys to competitiveness in the steel industry. Additionally, working conditions in steel factories are not suitable for workers to stay in for long periods of time, so manufactures usually adopt various machines to complete the steel production processes. However, the precision of these machines is often overestimated and the lack of flexibility also makes supervisors unable to adjust operating procedures. A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of furnaces as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency.
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Monitoring and Controlling Automatic Mixing and Dispensing Machines - Advantech Industrial IoT Case Study
Monitoring and Controlling Automatic Mixing and Dispensing Machines
As technology advances, textile manufacturing has been transformed from a labor-intensive to a partially or fully automated industry. Automation is significant in all segments of textile production - from spinning to printing, and textile machinery manufacturers are constantly searching for new technologies and automation processes will increase the productivity of their machines. The color paste mixing and dispensing machine is an essential part of the printing and dyeing process. With the advantage of automatically computerized controls and database management, the system can significantly improve its dispensing precision, working efficiency and production quality as well as reducing material consumption.
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Bus Manufacturers to Realize a Smart Factory - Advantech Industrial IoT Case Study
Bus Manufacturers to Realize a Smart Factory
China's Yutong Bus Group is a large-scale manufacturing company. Its enterprise scale and sales performance continuously ranks first in the nation’s bus industry, and its bus products are exported to more than a hundred countries and regions. In order to improve the manufacturing process and carry out the transparent production control, the company planned to upgrade the existing manufacturing floor into the advanced and efficient factory. In addition to using MES as the production management system, it was also necessary to adopt panel PCs as the HMI and to establish a network communication in the manufacturing site. On account of stability, the IT department of this company excluded commercial computers and decided to choose the industrial product which has the advantages of high-performance and low failure rates. The factory is a complex and harsh environment, so this project required providing different kinds of panel computers with rugged features for different machine uses, offering wired and wireless network devices to create a complete communication link, and the related modules to acquire peripheral data. Therefore, to ensure this stability, the system integrator used industrial grade wireless devices with wider network coverage and higher power output.
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Real-time Monitoring and Unified Management  Platform for PV Plant - Advantech Industrial IoT Case Study
Real-time Monitoring and Unified Management Platform for PV Plant
As PV power plants continue to increase, centralized management and information integration become thorny problems.Enterprise PV systems mainly supply power for their own needs and may sell excess power to the power company whereas Photovoltaic (PV) power plants specialize in solar energy collection and then feeding the energy into the grid.To transmit the data of the PV systems wired or wireless networks can be used. However, wireless networks have the advantage of flexibility and are the best choice for those who want quick deployment.Taking into account the requirements of wider coverage and long-distance transmission, the existing fiber-optic networks had many shortcomings ie high cost, complicated wiring and long construction period, and it may also have been necessary to excavate walls, drill holes, embed wires, or even destroy the original building structure. After evaluation, the Juli Group decided to adopt an easy installation and easy expansion wireless network system for early completion of this project.
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Energy Conservation and Efficiency in a Shanghai Office Building - Advantech Industrial IoT Case Study
Energy Conservation and Efficiency in a Shanghai Office Building
Conservation of energy resources through energy management solutions are receiving considerable attention in the modern office building sector. Specific questions were directed towards average monthly energy costs and energy consumption. Meanwhile administrators need to have sufficient information about the state of their facilities’ to plan energy conservation. For those reasons, new office buildings are usually embedded with advanced technology energy efficiency features to monitor their electricity and water resources to detect leaks in the building’s plumbing and facilities usage to reduce energy costs as well as providing a comfortable office environment.
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Advantech’s Flight Information Display Systems Take Off at Airport in China - Advantech Industrial IoT Case Study
Advantech’s Flight Information Display Systems Take Off at Airport in China
Improve infrastructure efficiencyProvide a solid foundation for remote management technology used in Advantech’s Flight Information Display System (FIDS), rapid provisioning and optimal use of all computing resources.Reduce operational costsEnable customers to reduce time and manpower costs in discovering, healing, and protecting their networked computing assets.
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Human–Robot Control  - Advantech Industrial IoT Case Study
Human–Robot Control
Industry 4.0 is changing the way manufacturing industry operates. Increasingly more manufacturers are leveraging advanced technologies such as robotics and automation systems to improve productivity and efficiency. As a result, human–machine interfaces (HMIs) are becoming more important in their role in the digital connectedness of humans and machines. However, using the wrong HMI can lengthen development times and increase implementation costs.
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Improving Building Comfort and Energy Savings - Advantech Industrial IoT Case Study
Improving Building Comfort and Energy Savings
During the energy crisis of the 1970’s there was a sea-change in the building industry when it paid more attention to the idea of conserving energy and introduced the terms Building Management System (BMS) and Building Automation System (BAS). Continuing rising energy prices and carbonreduction issues have also further spurred the development and deployment of BMS in recent years. However, the early systems were bulky, not user friendly, unreliable, and very expensive. With the advent of computerization, BMS analog signals became digitized so as to be communicated over long distance as well as facilitating the building management process these issues became less.Due to the multiple many management functions and wide range of expertise, modern BMS is quite complex. Successful building management not only needs to link to a multitude of devices but also take account of the suitability of the software for the intended application. Equipped with a web browser-based software package for human-machine interfaces (HMI) and supervisory control and data acquisition (SCADA) which provides automated, centralized and unattended management with a high degree of electronic accuracy, the BMS can fully control the building’s mechanical and electrical equipments and thus effectively monitor energy consumption so that it provides a comfortable, safe and secure environment.Property management is facing various and complex challenges and reducing operating costs have become increasingly important for building owners. As a result, a growing number of new and refitted buildings are being designed to use less energy and focus on the building’s performance. A System Integrator was helping a builder implement advanced BMS for its newest construction project in a creative park in Asia. The construction, a 14-storey building with four underground floors, covers an area of nearly one hundred thousand square meters and contains three distinct sectors - shopping mall, hotel guest room floors and office floors. In order to provide optimal energy management, this BMS needed to be capable of monitoring and controlling a variety of facilities, including air conditioning, power system, plumbing system, fire system, ventilation, elevator, lighting, garden watering and so on. Meanwhile, using one system with an adequate number of nodes in a main control room to manage three different places was a key requirement but each place had to have their own dedicated system and can be controlled independently without mutual interference so as to saving the implementation costs. Due to the need to monitor many areas, there would be tens of thousands of detection points, and the new system also needed to offer remote control capabilities so that building managers or patrol staff can view the status of various facilities in real-time and deal with issues using handheld or mobile devices.
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Convenience Store Energy Saving Application - Advantech Industrial IoT Case Study
Convenience Store Energy Saving Application
Since electricity costs keep on rising, the bills for convenience stores keep on increasing and unfortunately it’s difficult for convenience stores to raise their prices to maintain the same profit margins. Variable overheads are difficult to budget for and give accountants a headache, therefore one convenience store chain in Thailand has decided to redress the balance and put themselves in chargeof power generation by installing solar panels in their stores.Our customer wanted to reduce their energy costs by at least 10 percent and having installed solar panels in their store locations they needed to be able to send the power to where it was needed and when it was needed. Since the stores are open for 24 hours and it’s onlysunny forroughly 12 of those, it was essential that the power distribution to the lighting and refrigeration units was managed efficiently.
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Automatic Vision Inspection Solution for Product Traceability  - Advantech Industrial IoT Case Study
Automatic Vision Inspection Solution for Product Traceability
With greater market demand for food safety, traceability is receiving increasingly more attention in the food and beverage industry as well as the packaging industry. One of the world's leading providers of beverage containers required a system to identify bar codes and alphanumeric characters on ink-jet-printed labels at a run rate of 7 units and minimum 99.9% accuracy. Since there were few engineers in the factory, the customer sought to implement a reliable system with an easy-to-use GUI for workers with a less technical background.
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HMI Total Solution Enables Bus Manufacturers to Realize a Smart Factory - Advantech Industrial IoT Case Study
HMI Total Solution Enables Bus Manufacturers to Realize a Smart Factory
Industry 4.0 is gradually becoming a reality, and manufacturers are actively transforming their production process into intelligent manufacturing systems by leveraging Information Technology (IT) and Operations Technology (OT).The main concept of Industry 4.0 is to realize transparent vertical and horizontal integration from the production line to management level so as to increase productivity and efficiency. In other words, the resources available throughout the entire production process must be digitalized and networked so that they can be visible and completely availability.
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