Canadian Metals Processor Deploys 3xLOGIC Thermal Imagers and HD Cameras
Customer Company Size
Mid-size Company
Region
- America
Country
- Canada
Product
- 3xLOGIC Thermal Imagers
- 3xLOGIC HD 3MP bullet camera
- 3xLOGIC V5000 NVR
- VERA thermal imager
- 3-megapixel IP camera
Tech Stack
- Thermal Imaging Technology
- HD Video Surveillance
- IP Camera Technology
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Cost Savings
- Productivity Improvements
- Waste Reduction
Technology Category
- Sensors - Camera / Video Systems
- Sensors - Infrared Sensors
Applicable Industries
- Metals
Applicable Functions
- Discrete Manufacturing
- Warehouse & Inventory Management
Use Cases
- Intrusion Detection Systems
- Perimeter Security & Access Control
- Theft Detection
Services
- System Integration
- Cloud Planning, Design & Implementation Services
About The Customer
Dominion Nickel Alloys Ltd. is one of North America’s leading scrap metal recycling facilities. The company operates on a global scale, specializing in the purchasing, sorting, processing, and marketing of a broad range of high temperature and specialty nickel-based alloys. Dominion's operations are based at an approximately 20-acre facility on the outskirts of Toronto, where different merchants bring all manner of high-value scrap metal for processing. The company has experienced staff and the latest in machinery, making it a key player in the metal recycling industry.
The Challenge
Dominion Nickel Alloys Ltd., a leading scrap metal recycling facility in North America, faced a significant security challenge at its 20-acre facility on the outskirts of Toronto. The facility, which specializes in the purchasing, sorting, processing, and marketing of a broad range of high temperature and specialty nickel-based alloys, was at risk of theft. The biggest risk for Dominion was someone entering the yard undetected and making off with tens, even hundreds of thousands of dollars of metal. The surveillance technology initially installed at the site was triggered by outdoor motion sensors that activated any one of several PTZ cameras for verification. However, this setup generated far too many false alarms to be effective.
The Solution
To address the security challenges, Dominion deployed new 3xLOGIC thermal technology, an upgrade intended to eliminate the challenges from outdoor motion sensor technology. The video surveillance system designed for Dominion by Sonitrol of Canada comprised of 14 3xLOGIC thermal imagers, each paired with a 3xLOGIC HD 3MP bullet camera for verification. The cameras record to a 3xLOGIC V5000 NVR located on site. The VERA thermal imager allows for high-contrast thermal imaging, resulting in a dramatic reduction in false alarms. Unlike standard thermal imagers, VERA provides the advantage of verification and detection in an all-in-one device. The 3-megapixel IP camera from 3xLOGIC provides dual-streaming high-definition video at a full 2048 x 1536 pixels for video surveillance applications requiring superior clarity and detail.
Operational Impact
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp is committed to responsible mining practices and maintaining maximum safety for its workers. At the same time, the firm is constantly exploring ways to improve the efficiency of its operations, extend the life of its assets, and control costs. Goldcorp needed technology that can maximize production efficiency by tracking all mining operations, keep employees safe with remote operations and monitoring of hazardous work areas and control production costs through better asset and site management.
Case Study
KSP Steel Decentralized Control Room
While on-site in Pavlodar, Kazakhstan, the DAQRI team of Business Development and Solutions Architecture personnel worked closely with KSP Steel’s production leadership to understand the steel production process, operational challenges, and worker pain points.
Case Study
Bluescope Steel on Path to Digitally Transform Operations and IT
Increasing competition and fluctuations in the construction market prompted BlueScope Steel to look toward digital transformation of its four businesses, including modern core applications and IT infrastructure. BlueScope needed to modernize its infrastructure and adopt new technologies to improve operations and supply chain efficiency while maintaining and updating an aging application portfolio.
Case Study
RobotStudio Case Study: Benteler Automobiltechnik
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.
Case Study
Continuous Casting Machines in a Steel Factory
With a very broad range of applications, steel is an important material and has been developed into the most extensive alloy in the engineering world. Since delivering high quality is absolutely crucial for steel plants, ensuring maximum productivity and the best quality production are the keys to competitiveness in the steel industry. Additionally, working conditions in steel factories are not suitable for workers to stay in for long periods of time, so manufactures usually adopt various machines to complete the steel production processes. However, the precision of these machines is often overestimated and the lack of flexibility also makes supervisors unable to adjust operating procedures. A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of furnaces as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency.
Case Study
Automated Predicitive Analytics For Steel/Metals Industry
Asset to be monitored: Wire Compactor that produces Steel RebarCustomer Faced The Following Challenges:Dependent upon machine uptime.Pressure cylinders within the compactor fail to control compression and speed causing problems in binding the coil.Equipment failure occurs in the final stage of production causing the entire line to stop, can you say bottleneck?Critical asset unequipped with sensors to produce data.
