Customer Company Size
Mid-size Company
Region
- Asia
Country
- Taiwan
Product
- Advantech’s Overall Equipment Effectiveness (OEE) solution
- Enterprise Resource Planning (ERP) management system
- iFactory Solution Ready Packages (SRP)
Tech Stack
- Cloud platform
- Dashboard visualization
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Productivity Improvements
- Cost Savings
Technology Category
- Platform as a Service (PaaS) - Data Management Platforms
Applicable Industries
- Equipment & Machinery
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Predictive Maintenance
- Manufacturing System Automation
Services
- System Integration
- Training
About The Customer
RE-DAI Precision Tools, founded in 1984, is one of Taiwan’s leading hand tool manufacturers. The company has enjoyed decades of success in the tools fabrication market. As an established leader, RE-DAI has continued to follow a traditional industrial manufacturing and management model, even during recent times that have presented significant challenges. The company has a diverse portfolio of production machinery acquired over the years, which has led to a haphazard approach to managing the machinery. The company needed a solution to unify and control all the disparate systems on one platform.
The Challenge
RE-DAI Precision Tools, a leading hand tool manufacturer in Taiwan, was facing significant challenges due to its traditional industrial manufacturing and management model. The company had a diverse portfolio of production machinery acquired over the years, which led to a haphazard approach to managing the machinery. The challenge for Impelex was to implement a real-time system that monitored machine operations and incorporated a mobile dashboard to prevent power outages and improve overall production efficiency. RE-DAI needed a fully mature communication solution to unify and control all the disparate systems on one platform.
The Solution
Impelex leveraged a ready-made OEE solution, one of Advantech’s iFactory Solution Ready Packages (SRP), to meet the challenge. By utilizing Advantech’s rich industry experience in smart factories, Impelex quickly developed an OEE SRP that was easily deployed on the factory floor, avoiding costly and time-consuming in-house development and integration. With all of RE-DAI’s production machinery now communicating and functioning at maximum efficiency, Impelex was able to explore the many advantages Advantech’s SRP offered. Impelex trained RE-DAI technicians how to command an eagle-eye view of all RE-DAI resources using the OEE system from the main dashboard. The digital transformation led RE-DAI to retrieve 100% of the data collected from its diverse infrastructure.
Operational Impact
Quantitative Benefit
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.