With Advantech’s PPC-3120S and EKI Solutions, Production Line Efficiency is Reaching New Heights
Customer Company Size
Large Corporate
Region
- America
Country
- Brazil
Product
- Advantech’s PPC-3120S
- EKI-2525 unmanaged Ethernet switch
- EKI5626CI-MB protocol managed Ethernet switch
Tech Stack
- IIoT-enabled solutions
- MES Integration
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Productivity Improvements
- Cost Savings
Technology Category
- Application Infrastructure & Middleware - Data Exchange & Integration
Applicable Industries
- Consumer Goods
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Manufacturing System Automation
- Predictive Maintenance
Services
- System Integration
About The Customer
The customer is a leading manufacturer of consumer goods in Brazil. They offer a wide range of household goods, from multi-purpose cleaners to personal hygiene products. The firm must effectively monitor an extraordinary range of production lines while also maintaining rigorous standards of quality and efficiency. They pride themselves on the presence of their products in the homes of all types of people, from consumers in big urban centers to the smallest Amazonian villages. The manufacturer is committed to maintaining an edge over the competition by working smarter, not just harder.
The Challenge
The Brazilian manufacturer of consumer goods was facing challenges in maintaining the strictest standards for product quality due to the high volume and complexity of their production facilities. They needed to effectively monitor an extraordinary range of production lines while also maintaining rigorous standards of quality and efficiency. The manufacturer was looking for a solution that could help them actively manage production line assets, make adjustments to coordination, and avoid costly downtime through preventive maintenance. They also needed to ensure the integration of their MES, enterprise resource planning, and maintenance systems for improved machine availability, equipment homologation, and production line management.
The Solution
Advantech provided the manufacturer with its HMI solutions and communication solutions, EKI and PPC-3120S. These solutions are designed to reduce machine setup times and limit maintenance requirements while still ensuring the highest levels of quality control. Advantech’s EKI-2525 unmanaged Ethernet switch and EKI5626CI-MB protocol managed Ethernet switch offer X-Ring fast recovery (<20 ms) technology for improved network performance and stability. The PPC-3120S is an ultra slim, fanless panel PC with a low power consumption Intel® Celeron N2930 1.86 GHz processor providing high computing performance. It supports two serial ports, three USB ports, and two GbE LAN ports to satisfy a wide variety of industrial applications.
Operational Impact
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
.png)
Case Study
Improving Vending Machine Profitability with the Internet of Things (IoT)
The vending industry is undergoing a sea change, taking advantage of new technologies to go beyond just delivering snacks to creating a new retail location. Intelligent vending machines can be found in many public locations as well as company facilities, selling different types of goods and services, including even computer accessories, gold bars, tickets, and office supplies. With increasing sophistication, they may also provide time- and location-based data pertaining to sales, inventory, and customer preferences. But at the end of the day, vending machine operators know greater profitability is driven by higher sales and lower operating costs.
Case Study
Series Production with Lot-size-1 Flexibility
Nobilia manufactures customized fitted kitchens with a lot size of 1. They require maximum transparency of tracking design data and individual processing steps so that they can locate a particular piece of kitchen furniture in the sequence of processes.
Case Study
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Outfitters (AEO) was in the process of building a new distribution center. The AEO facility management team decided to look at alternate options for lighting layout that could provide energy and maintenance savings. AEO would need a full-time maintenance employee just to replace burned-out fluorescent tubes.
Case Study
Revolutionizing Rodent Control
From pet- and child-safe traps, to touch-free and live-catch rodent control solutions, Victor continues to stay committed to producing superior products that meet the varying needs of today’s pest control professionals. And, with a long standing history supporting customers in the food processing, service, and retail settings, Victor knew that strict regulations were costing organizations thousands of dollars in excess overhead trying to manage their rodent-control solutions. Trap inspections in these environments are often difficult and time consuming, requiring personnel to manually check a trap’s status multiple times per day, amounting to over six hours of manual labor. Victor is looking for an innovative way to increase operational efficiencies with the use of technology.
