技术
- 传感器 - 条码阅读器
- 传感器 - 相机/视频系统
适用行业
- 汽车
- 电池
适用功能
- 离散制造
用例
- 计算机视觉
服务
- 硬件设计与工程服务
挑战
将电极浆料涂在铜箔和铝箔上以促进电流流动。必须检查金属表面、隔板和涂层是否存在潜在的表面或边缘缺陷以及均匀的形状和厚度。
解决方案
Gocator 智能 3D 激光轮廓仪用于 EV 电池制造的各个阶段,以确保满足组件和装配公差,并实现最长的循环寿命和安全性。
Gocator 提供涂层电极片边缘的高速轮廓分析,以确保满足正确的尺寸公差。
表面缺陷检测 - Gocator 扫描、定位和执行表面缺陷(如凹痕、划痕和污点)的通过/失败决策。该传感器还提供强大的电池密封缺陷检测、识别凹槽、倾斜和高度变化。
Gocator 扫描并识别焊缝中的缺陷,例如破损、溢出、偏移、裂纹、气孔、过度粗糙、变色等。
运营影响
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相关案例.
Case Study
Battery manufacturer Industrial Digital Twin
For optimum control of product quality, Banner relies on a high production depth. Its 560 production employees produce nearly all the components in¬-house that they need to make finished batteries on Banner’s six assembly lines. This includes the plastic parts for the battery cases as well as the paste-filled lead oxide grids. Their production involves two to five¬ days rest in maturing chambers to create optimum current absorption and storage capacity. Banner’s ongoing success was accompanied by a continuous, organic growth of the production facilities, adding or extending hall after hall until the complex filled the site that had seemed ever so spacious when the company moved here from a smaller place in 1959. These developments led to a heterogeneous production environment. “This confronts us with significant challenges, particularly concerning intra¬logistics issues, such as scheduling for the maturing chambers,” says Franz Dorninger, technical director at Banner. “We contemplated various ways to overcome this problem, including relocating to new premises.”
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