技术
- 分析与建模 - 实时分析
- 平台即服务 (PaaS) - 应用开发平台
适用行业
- 水泥
- 药品
适用功能
- 质量保证
用例
- 添加剂制造
- 制造过程模拟
服务
- 测试与认证
关于客户
Ashland Manufacturing 是一家价值 50 亿美元的美国特种化学品解决方案提供商。该公司在全球拥有 7,000 名员工,由两个商业部门组成:高性能材料和特种(医药)成分。该公司自七十年代以来一直生产建筑材料,并逐渐将其产品重点转向个人护理和药品。这一转变给阿什兰带来了新的挑战,需要转向实现更高的附加值、更低的产品吞吐量以及对其生产流程的更多控制。该公司位于比利时多尔的工厂负责处理特殊原料。
挑战
Ashland Manufacturing 是一家价值 50 亿美元的美国特种化学品解决方案提供商,面临着一系列挑战。该公司正将业务重心从建筑材料转向药品,这一转变带来了新的挑战。这种转变需要更高的附加值、更低的产品吞吐量以及对生产流程的更多控制。该公司还面临着看似“无法解决”的生产问题,以及提高运营效率以提高质量和盈利能力的需求。还面临着提高良好生产规范 (GMP) 生产量的压力。此外,该公司必须适应与药品质量相关的严格 GMP 标准的新领域。
解决方案
为了应对这些挑战,亚什兰求助于 TrendMiner 的自助式工业分析解决方案。该平台通过处理数据提供了可行的见解,近乎实时地分析了自动化工厂生产数据,并将这些数据可视化,以便团队应用六西格码和 DMAIC 循环等经过验证的方法。该平台可以轻松地与现有的 AspenTech IP.21 历史软件集成,允许产品工程师将其与计算机辅助工程 (CAE) 和高级分析等熟悉的工具一起使用,而无需数据科学家。 TrendMiner 帮助工程师发现流程中的哪些因素影响成品质量,并使流程和生产工程师能够提出某些“危险信号”并防止将来发生事件。
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Case Study: Pfizer
Pfizer’s high-performance computing software and systems for worldwide research and development support large-scale data analysis, research projects, clinical analytics, and modeling. Pfizer’s computing services are used across the spectrum of research and development efforts, from the deep biological understanding of disease to the design of safe, efficacious therapeutic agents.
Case Study
System 800xA at Indian Cement Plants
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.
Case Study
Fusion Middleware Integration on Cloud for Pharma Major
Customer wanted a real-time, seamless, cloud based integration between the existing on premise and cloud based application using SOA technology on Oracle Fusion Middleware Platform, a Contingent Worker Solution to collect, track, manage and report information for on-boarding, maintenance and off-boarding of contingent workers using a streamlined and Integrated business process, and streamlining of integration to the back-end systems and multiple SaaS applications.
Case Study
Process Control System Support
In many automated production facilities, changes are made to SIMATIC PCS 7 projects on a daily basis, with individual processes often optimised by multiple workers due to shift changes. Documentation is key here, as this keeps workers informed about why a change was made. Furthermore, SIMATIC PCS 7 installations are generally used in locations where documentation is required for audits and certification. The ability to track changes between two software projects is not only an invaluable aid during shift changes, but also when searching for errors or optimising a PCS 7 installation. Every change made to the system is labour-intensive and time-consuming. Moreover, there is also the risk that errors may occur. If a change is saved in the project, then the old version is lost unless a backup copy was created in advance. If no backup was created, it will no longer be possible to return to the previous state if and when programming errors occur. Each backup denotes a version used by the SIMATIC PCS 7 system to operate an installation. To correctly interpret a version, information is required on WHO changed WHAT, WHERE, WHEN and WHY: - Who created the version/who is responsible for the version? - Who released the version? - What was changed in the version i.e. in which block or module of the SIMATIC PCS 7 installation were the changes made? - When was the version created? Is this the latest version or is there a more recent version? - Why were the changes made to the version? If they are part of a regular maintenance cycle, then is the aim to fix an error or to improve production processes? - Is this particular version also the version currently being used in production? The fact that SIMATIC PCS 7 projects use extremely large quantities of data complicates the situation even further, and it can take a long time to load and save information as a result. Without a sustainable strategy for operating a SIMATIC PCS 7 installation, searching for the right software version can become extremely time-consuming and the installation may run inefficiently as a result.
Case Study
Drug Maker Takes the Right Prescription
China Pharm decided to build a cloud-based platform to support the requirements of IT planning for the next five to ten years which includes a dynamic and scalable mail resource pool platform. The platform needed to have the following functions: all nodes support redundancy, ensuring service continuity and good user experience, simple and easy-to-use user interfaces for end users and administrators and good compatibility and supports smooth capacity expansion.