Building the world’s best nutritional business
公司规模
Mid-size Company
地区
- Pacific
国家
- New Zealand
产品
- EcoStruxure Plant
- AVEVA’s System Platform
- AVEVA’s Batch Management
- AVEVA’s Manufacturing Execution System (MES) software
- Modicon M580 Ethernet programmable automation controllers
技术栈
- IoT
- Real-time data analytics
- Ethernet programmable automation controllers
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Brand Awareness
- Customer Satisfaction
技术
- 平台即服务 (PaaS) - 数据管理平台
- 分析与建模 - 实时分析
- 平台即服务 (PaaS) - 设备管理平台
适用行业
- 食品与饮料
适用功能
- 离散制造
- 质量保证
用例
- 资产跟踪
- 过程控制与优化
- 实时定位系统 (RTLS)
服务
- 系统集成
- 云规划/设计/实施服务
关于客户
Mataura Valley Milk is a New Zealand dairy company that set out to build the world’s best nutritional business in August 2016. Nearly three years later, the company’s milk production plant is an impressive accomplishment that comfortably justifies its early ambition. Employing over 80 staff and partnered with over 20 dairy farmers, Mataura Valley Milk is now benchmarking innovation and performance for other milk plants. Situated in McNab, north of Gore at the bottom of New Zealand’s South Island, the state-of-the-art facility was delivered on-time and within budget, an impressive achievement for a greenfield project.
挑战
Mataura Valley Milk, a New Zealand dairy company, aimed to build the world’s best nutritional business that could quickly tailor production to specific customer requirements while guaranteeing the delivery of best-in-class quality products. The company wanted to ensure that its plant can consistently manufacture world-class nutritional products with microbial results well below standard requirements. Over 3,300 Aerobic Plate Count tests were performed during the 2018/19 season to identify colony forming units per gram (cfu/g). Mataura Valley Milk’s highest recorded result was a mere 190 cfu/g, with the accepted limit being 5,000 cfu/g, believed to be a first for New Zealand and indicating that the plant’s critical hygiene areas and processes benchmark performance worldwide.
解决方案
Schneider Electric specified a robust EcoStruxure Plant and Power solution that delivers connectivity across all layers of the operation, minimises energy usage, guarantees power quality, and provides real-time data so that transparency and integrity are maintained across the supply chain, from farm ingredients to manufactured products. The solution delivers and provides context to live, real-time data on every process at the plant through AVEVA’s System Platform, Batch Management and Manufacturing Execution System (MES) software. In short, Mataura Valley employees receive any data they require immediately and know they can trust it. The real-time data visibility and connectivity are delivered by Modicon M580 Ethernet programmable automation controllers, part of EcoStruxure’s Edge Control layer.
运营影响
数量效益
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