Continuous Casting: Optimizing Both Machine and Process with Simulation
公司规模
Large Corporate
国家
- Germany
- Taiwan
产品
- COMSOL Multiphysics
技术栈
- Simulation Software
- Electromagnetic Stirring
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Environmental Impact Reduction
- Innovation Output
技术
- 分析与建模 - 数字孪生/模拟
- 分析与建模 - 预测分析
- 应用基础设施与中间件 - 数据可视化
适用行业
- 金属
适用功能
- 流程制造
- 质量保证
用例
- 预测性维护
- 过程控制与优化
- 数字孪生
服务
- 软件设计与工程服务
- 系统集成
关于客户
SMS Concast is a leading company in the field of continuous casting, with over 60 years of experience in designing and building technical equipment for steel melting, refining, and continuous casting. The company holds a worldwide market share of over 40 percent and is known for pushing the limits of steelmaking technology. SMS Concast uses advanced simulation techniques to ensure their customers can produce high-quality steel products while reducing energy consumption and waste. The company has implemented innovative solutions in steel plants worldwide, including in Taiwan, Germany, and South Korea.
挑战
Continuous casting presents numerous variables that need to be analyzed to improve technology and advance the boundaries of steelmaking. The process involves transforming a constant stream of liquid steel into endless strands of solid metal, which requires precise control to minimize waste and improve yield. The challenge is to understand and simulate the complex processes involved in continuous casting, including fluid flow, solidification, and mechanical deformation, to achieve superior quality and cost efficiency.
解决方案
SMS Concast uses simulation at every stage of the continuous casting process to analyze fluid flow, solidification, and mechanical deformation. They employ COMSOL Multiphysics to simulate the electromagnetic stirring of liquid steel, which is crucial for achieving high-quality steel with minimal non-metallic inclusions and even composition. The company also developed a new type of mold to cast billets with large rounded corners, allowing for hot charging directly to the rolling mill without reheating. This innovative mold design was successfully implemented at Tung Ho Steel in Taiwan, resulting in significant environmental and economic benefits.
运营影响
数量效益
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