Engineering Perfect Puffed Snacks
公司规模
Large Corporate
地区
- America
国家
- United States
产品
- COMSOL Multiphysics®
- COMSOL Server™
技术栈
- Multiphase Porous Media Model
- Micro-CT Imaging
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Customer Satisfaction
- Innovation Output
技术
- 分析与建模 - 预测分析
- 分析与建模 - 数字孪生/模拟
- 应用基础设施与中间件 - 数据可视化
适用行业
- 食品与饮料
- 教育
适用功能
- 产品研发
- 质量保证
用例
- 质量预测分析
- 数字孪生
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
- 培训
关于客户
Cornell University, a prestigious Ivy League institution located in the United States, is renowned for its research and academic excellence. The university's Department of Biological and Environmental Engineering, led by Prof. Ashim Datta, focuses on innovative research in food engineering and other related fields. The research team, supported by a grant from the United States Department of Agriculture (USDA) Agriculture and Food Research Initiative (AFRI) program, aims to provide valuable insights and solutions to the food industry. Their work involves developing mathematical models and simulations to optimize food processing conditions, ensuring high-quality and safe food products for consumers.
挑战
Food companies face the challenge of achieving the right moisture and texture in puffed snacks to ensure customer satisfaction. The process of puffing rice involves complex physics, including mass, momentum, and energy transport, rapid water evaporation, material phase transition, pressure buildup, and plastic deformation. Companies need to optimize processing conditions to ensure consistent texture, flavor, moisture content, and food safety. The research team at Cornell University, led by Prof. Ashim Datta, aimed to model the dynamics and material behavior during the puffing of parboiled rice to address these challenges.
解决方案
The research team at Cornell University used a grant from the USDA Agriculture and Food Research Initiative (AFRI) program to study the transport processes in deformable porous media with phase-dependent properties, focusing on food. They developed a modeling methodology to study the physics of food processes, making it applicable to various scenarios. The team used COMSOL Multiphysics® software to analyze the interconnected mechanical, thermal, material, and fluid behavior within a puffing parboiled rice grain. They built a multiphase porous media model to study mass and momentum changes, energy transport, and large volumetric expansion. The model analyzed different phases of solid rice, liquid and gas water, and moisture transport modes. The team validated the computational model using micro-CT images to determine the expansion ratio and visualize the microstructure development. They also tested how different levels of salt affected volumetric expansion, evaporation, and material properties. The model provided insights into the optimal amount of salt, moisture content, temperature, and heating time to produce the ideal puffed rice grain.
运营影响
数量效益
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