Rockwell Automation > 实例探究 > Hillshire Brands 通过制造智能策略提高产量

Hillshire Brands 通过制造智能策略提高产量

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 Hillshire Brands Improves Yield with Manufacturing Intelligence Strategy  - IoT ONE Case Study
技术
  • 功能应用 - 远程监控系统
  • 网络与连接 - 以太网
适用行业
  • 食品与饮料
适用功能
  • 流程制造
用例
  • 过程控制与优化
客户
关于客户
Hillshire Brands Company 是一家位于伊利诺伊州芝加哥的美国食品公司。该公司拥有约 9,000 名员工。
挑战

Hillshire Brands 在一磅香肠卷上的重量差异导致产品赠品增加并导致收入损失。

解决方案

Hillshire Brands 集成架构包括公司范围内标准化的 Logix 控制平台,用于可扩展控制、EtherNet/IP 网络、FactoryTalk VantagePoint 软件和 FactoryTalk Historian 软件。软件组件 - Logix 控制平台 - FactoryTalk VantagePoint 软件 - FactoryTalk Historian 软件

收集的数据
Accuracy, Cost Of Goods Sold, Production Efficiency, Weight
运营影响
  • [Efficiency Improvement - Maintenance]
    Real-time status reports enable maintenance personnel to remotely diagnose the weight of each chub, each batch and each shipment.
数量效益
  • Engineers are close to a yield improvement of 0.1% within six weeks of rolling out the new system.

  • The solution can save 105,000 chubs per year and hundreds of thousands of dollars in cost of goods sold.

  • Hillshire Brands expects their new information solution to reduce giveaway another several tenths of a percent, increasing yield by up to 0.5%, or more than half a million pounds of sausage.

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