Comsol > 实例探究 > Precision Performance: the Pursuit of Perfect Measurement

Precision Performance: the Pursuit of Perfect Measurement

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公司规模
Large Corporate
地区
  • Europe
国家
  • Denmark
产品
  • Brüel & Kjær Type 4134 condenser microphone
  • Brüel & Kjær condenser microphones
  • Brüel & Kjær vibration transducers
技术栈
  • Multiphysics simulation
  • Mechanical modeling
  • Electrical signal generation
  • Thermal and viscous acoustic loss modeling
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Innovation Output
  • Customer Satisfaction
技术
  • 分析与建模 - 预测分析
  • 分析与建模 - 数字孪生/模拟
适用行业
  • 汽车
  • 航天
  • 消费品
适用功能
  • 产品研发
  • 质量保证
用例
  • 预测性维护
  • 机器状态监测
服务
  • 系统集成
  • 软件设计与工程服务
  • 测试与认证
关于客户
Brüel & Kjær A/S is a leading company in the field of sound and vibration measurement and analysis, with over 40 years of experience. Their customer base includes prominent names such as Airbus, Boeing, Ferrari, Bosch, Honeywell, Caterpillar, Ford, Toyota, Volvo, Rolls-Royce, Lockheed Martin, and NASA. The company specializes in developing and producing condenser microphones and vibration transducers that cover a wide range of frequencies and sound levels. Brüel & Kjær's products are used in various industries to address sound and vibration challenges, ensuring high precision and accuracy in measurements.
挑战
The challenge for Brüel & Kjær is to design industrial and measurement-grade microphones and transducers with a known and consistent error range, even over extended periods. The company must meet diverse industry sound and vibration challenges, from traffic and airport noise to car engine vibration, wind turbine noise, and production quality control. This requires designing microphones and accelerometers that adhere to various measurement standards. The goal is to achieve high precision and accuracy in their devices, which is critical for their customers, including major companies like Airbus, Boeing, Ferrari, Bosch, and NASA.
解决方案
Brüel & Kjær employs simulation as a core part of their R&D process to design and test their microphones and transducers. For microphones, they use multiphysics models to analyze the movement of the diaphragm, electromechanical interactions, resonance frequency, and thermal and viscous acoustic losses. This detailed modeling helps predict interactions between the backplate and diaphragm, influencing the microphone's directional characteristics. Simulations also allow them to test different vent configurations for low-frequency sounds, enabling the exploration of new designs and device limits. For vibration transducers, simulation helps design devices that avoid resonance frequencies within the typical range of 10 to 1000 Hz. Mechanical filters are used to cut away undesired signals caused by transducer resonance. This approach allows Brüel & Kjær to quickly and efficiently test new design solutions for various operating scenarios, bringing them closer to achieving high precision and accuracy in their products.
运营影响
  • Simulation allows Brüel & Kjær to design and test core products efficiently, meeting specific customer requirements.
  • Detailed modeling helps predict and analyze interactions within the microphone, improving design accuracy.
  • Testing different vent configurations for low-frequency sounds enables the exploration of new designs and device limits.
  • Mechanical filters in vibration transducers help avoid resonance frequencies, ensuring accurate measurements.
  • Simulation reduces calculation time and allows for quick testing of new design solutions for various operating scenarios.

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