技术
- 功能应用 - 制造执行系统 (MES)
适用行业
- 消费品
- 设备与机械
适用功能
- 产品研发
用例
- 添加剂制造
- 快速原型制作
关于客户
Triton Bikes 是一家定制钛合金自行车和独轮车车架生产商,总部位于俄罗斯莫斯科。该公司以其自行车设计和制造的创新方法而闻名,不断寻求提高性能、减轻重量和简化生产流程的方法。 Triton Bikes 与 CML AT 接洽,提出一个为其最新自行车型号重新设计后叉的潜在项目。该公司希望找到一种解决方案,不仅能够增强零件的强度和性能,还能简化生产并降低成本。 Triton Bikes 目前正致力于将新设计集成到他们的定制自行车车架中,并可能在未来探索重新设计车架的其他部分。
挑战
Triton Bikes 是一家位于俄罗斯莫斯科的定制钛自行车和独轮车车架生产商,面临着提高性能、减轻重量和简化定制自行车后叉的制造的挑战。后叉是自行车钛合金车架的一部分,连接后下叉和中轴,最初是采用复杂、耗时且浪费的工艺制造的。该零件由钛块数控铣削而成,分为两部分,其中一些材料从内部铣削出来以减轻重量。然后将两半焊接在一起。 Triton Bikes 希望重新设计该部件,使其能够承受 130 公斤的负载,减轻其重量,增加其强度,简化生产技术并降低成本。
解决方案
CML AT 是一家专门从事增材技术实施的公司,与工程中心和设计、优化和仿真工具专家 CompMechLab 合作,重新设计了后轭。 CompMechLab 的团队使用solidThinking Inspire 应用所有载荷、形状和边界条件,并对零件进行多轮优化。重新设计过程花了不到几周的时间。最终设计确定后,他们进行了有限元分析,以确保其满足所有所需的负载。随后,CML AT 使用 Arcam 的电子束熔化技术组织了原型的 3D 打印和后处理。这样就可以在很短的时间内生产出 Ti6Al4V 零件。 CML AT 现在负责所有未来的生产合作以及 Triton Bikes 的技术支持。
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