Shada Motors：利用 Altair CAE 解决方案进行汽车制造的耐久性分析
技术
- 分析与建模 - 数字孪生/模拟
- 功能应用 - 制造执行系统 (MES)
适用行业
- 汽车
- 建筑物
适用功能
- 设施管理
- 产品研发
用例
- 制造过程模拟
- 时间敏感网络
服务
- 硬件设计与工程服务
- 系统集成
关于客户
Sharda Motor Industries Limited (SMIL) 是国内排气系统、催化转化器、独立悬架系统、座椅框架、座椅套、软顶篷和白色家电冲压件的领先制造商。他们相信在整个产品开发生命周期中保持最高的质量标准。他们最先进的制造设施帮助他们不断专注于新产品、创新、技术升级和研发。 SMIL 向该国的 Mahindra、TATA、现代、Force Motors 和 SML ISUZU 等主要汽车公司供应排气系统。他们通过尖端研究为所有客户提供支持，并使他们能够生产世界一流的工程产品。
挑战
Sharda Motor Industries Limited (SMIL) 是排气系统和其他汽车零部件制造领域的市场领导者，面临着减少产品设计和开发周期时间、工作量和成本的挑战。该公司旨在通过在排气组件和系统的开发中使用模拟、自动化和优化技术为客户提供创新产品。面临的挑战是在给定时间范围内高精度评估排气系统组件的耐用性。他们预计将进行有限元分析并解释典型排气系统组件的结果。他们还必须考虑耐久性载荷，例如发动机振动载荷和试验场道路载荷。需要分析与排气系统部件相关的其他耐久性问题，例如消音器管道系统、支架和吊架设计。
解决方案
为了满足概念和产品设计与开发的仿真软件需求，SMIL 决定使用 Altair Suite。 SMIL 团队使用 Altair HyperWorks 通过 CAE 模拟评估了排气系统组件的耐用性。他们进行了有限元分析，并解释了考虑各种耐久性载荷的典型排气系统部件的结果。他们还检查了与其他排气系统部件相关的耐用性问题。该团队使用 Altair 的预处理工具 HyperMesh 对乘用车排气系统进行有限元建模，并使用 OptiStruct FEA 对排气部件进行静态分析，以确定高应力区域。随后，他们在 OptiStruct FEA 中的 HyperWorks 和疲劳过程管理器 (FPM) 的帮助下，使用 SN 方法计算排气系统组件的疲劳寿命。通过 Altair 的后处理工具 HyperView 查看结果。
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