利用研华的工业 4.0 功能从手动转录升级到实时监控
公司规模
Large Corporate
地区
- Asia
国家
- Vietnam
- China
- Indonesia
产品
- Advantech’s process visualization solution
- iFactory Solution Ready Package (SRP)
- WebAccess/SCADA software
- WISE modules
技术栈
- Real-time manufacturing visibility system
- Wireless data acquisition
- Embedded automation platform
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Productivity Improvements
- Digital Expertise
技术
- 平台即服务 (PaaS) - 连接平台
适用行业
- 服装
适用功能
- 离散制造
- 质量保证
用例
- 自动化制造系统
- 实时定位系统 (RTLS)
- 过程控制与优化
服务
- 系统集成
- 软件设计与工程服务
关于客户
庆禄集团是世界领先的运动鞋制造商之一，在中国、越南和印度尼西亚设有生产基地。该公司赢得了一些世界领先运动品牌的青睐，为他们生产主要的运动鞋系列。此外，为了保持其尖端声誉，该公司在研华工业 4.0 解决方案的帮助下迅速优化了其传统制造流程。庆禄集团明白，必须建立一个成熟的 ICT 基础设施和一个实用的管理平台，以快速高效地集成机器及其数据。这种全面的实时集成使关键制造信息高度透明，极大地增加了优化和改进的机会。
挑战
领先的运动鞋制造商 Ching Luh Group 面临着一项挑战，即如何从手工转录中自动收集实时生产信息。传统的手动记录和将数据输入计算机系统的方法既繁琐又缓慢，而且容易出错和不一致。这种过时的方法使管理人员无法牢牢掌握实时生产状态，从而阻碍了做出有意义的改进的能力。在当今竞争激烈、客户需求瞬息万变的市场中，如果鞋匠坚持这种过时的方法，就有可能被竞争对手击败。随着工业 4.0 和相关智能工厂技术的出现，鞋匠和其他纺织品制造商必须适应或死亡，沉没或崛起。
解决方案
2017年初，庆禄集团在越南厂区导入研华制程可视化解决方案，建构厂区实时制造可视系统。此解决方案以研华iFactory解决方案预置包(SRP)为基础，让庆禄集团能自行开发专属应用功能。iFactory SRP大幅缩短系统开发时间，让智能应用轻松落地，并有效整合研华嵌入式自动化平台、WebAccess/SCADA软件、无线数据采集WISE模块，缩短设备实时监控、制程、能耗系统实施时间。
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