技术
- 分析与建模 - 数字孪生/模拟
- 功能应用 - 制造执行系统 (MES)
适用行业
- 汽车
- 生命科学
适用功能
- 产品研发
- 质量保证
用例
- 添加剂制造
- 制造过程模拟
服务
- 测试与认证
关于客户
LEIBER集团是一家专门从事轻质金属部件设计和生产的公司。 LEIBER 在欧洲的两个工厂拥有超过 750 名员工,与全球许多客户合作,使用突破性的新方法来制造更轻的零件和产品。该公司以其创新的设计和制造方法而闻名,并坚定地致力于满足汽车行业不断变化的需求。最近的一个项目要求 LEIBER 重新设计商用车组件,展示该公司响应特定客户要求和行业趋势的能力。
挑战
LEIBER Group 是一家专门从事轻质金属部件设计和生产的公司,在重新设计商用车悬架梁时面临着挑战。原始部件由铸铁制成,但客户需要更轻但同样坚固的部件。这一挑战是在汽车行业相互矛盾的需求背景下提出的:车辆需要更轻以减少燃料消耗和二氧化碳排放,但它们也需要安全、可靠且价格具有竞争力。多年来,减轻重量并不是主要的开发目标,由于新系统提高了安全性、舒适性和驾驶体验,导致车辆变得更重。该行业现在正在寻求新的方法和方法来实现最佳的轻量化结构。
解决方案
LEIBER Group 使用solidThinking Inspire 和新材料AluXtrem®(一种高强度可锻造合金)来设计新组件。工程师定义了设计空间,添加了载荷和边界条件,并进行了优化以生成理想的结构部件。这种模拟驱动的设计过程使他们能够快速轻松地创建结构高效的概念,仅在实际需要的地方使用材料。由此产生的组件比传统设计的组件更轻、更坚固。为了进一步提高组件的性能,特别是其重量,LEIBER 将仿真驱动的设计方法与新材料的使用相结合。 AluXtrem® 用于新型悬挂梁的开发和生产,该悬挂梁比以前使用的铸铁部件轻 50%。
运营影响
数量效益
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