Revving up Electrohydraulic Power Steering with Virtual Prototyping
公司规模
SME
地区
- America
国家
- United States
产品
- COMSOL Multiphysics
- PumpLinx
- SOLIDWORKS
技术栈
- Multiphysics Simulation
- CAD
- CFD Analysis
- Electromagnetic Simulation
- Acoustics Simulation
实施规模
- Departmental Deployment
影响指标
- Productivity Improvements
- Cost Savings
- Innovation Output
技术
- 分析与建模 - 预测分析
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据可视化
适用行业
- 汽车
- 设备与机械
适用功能
- 产品研发
- 质量保证
用例
- 预测性维护
- 机器状态监测
- 虚拟原型与产品测试
服务
- 软件设计与工程服务
- 系统集成
- 测试与认证
关于客户
FZB Technology, based in Plymouth, MI, specializes in research and development for the automotive market. The company focuses on developing advanced automotive components such as motors, sensors, keyless RFID ignition systems, and electrohydraulic power steering (EHPS) systems. FZB Technology employs a team of skilled engineers who frequently use advanced simulation tools to model and refine their designs. The company collaborates with major automotive manufacturers, including Chrysler, to ensure their products meet industry standards and requirements. FZB Technology is committed to innovation and efficiency, leveraging cutting-edge technology to stay ahead in the competitive automotive sector.
挑战
Designing an electrohydraulic power steering (EHPS) system involves managing numerous interrelated components, where minor adjustments can significantly impact the system's function, efficiency, and reliability. The complexity of the system, which includes an electronic control unit (ECU), torque sensor, valve, and pipe system, requires a detailed understanding of how each part interacts. Traditional validation and physical testing methods are expensive and time-consuming, often taking up to six months. This slow process is not conducive to the fast-paced design cycles required in the automotive industry. Therefore, there is a need for a more efficient method to refine and optimize EHPS designs before moving to physical testing.
解决方案
FZB Technology employs multiphysics simulation using COMSOL Multiphysics® software to model and refine their EHPS designs. This approach allows them to understand the behavior of the system's components and move closer to a final design before physical testing. The team models major components such as the ECU, motor, fluid reservoir, and helical gear pump, performing both individual and multiphysics analyses. These simulations help solve issues related to thermal performance, dynamic motion control, fluid delivery, and noise, vibration, and harshness (NVH). By using simulation, FZB can expedite the design refinement process, reducing the time and cost associated with physical testing. The team also uses specialized software like PumpLinx® for fluid efficiency analysis and SOLIDWORKS® for geometry updates. This integrated approach enables them to make significant design improvements and meet automotive requirements more efficiently.
运营影响
数量效益
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