Altair > 实例探究 > Altair Inspire Form:Pragati Engineering 钣金成形性挑战的解决方案

Altair Inspire Form:Pragati Engineering 钣金成形性挑战的解决方案

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技术
  • 分析与建模 - 数字孪生/模拟
  • 功能应用 - 制造执行系统 (MES)
适用行业
  • 汽车
  • 设备与机械
适用功能
  • 产品研发
  • 质量保证
用例
  • 时间敏感网络
  • 视觉质量检测
服务
  • 硬件设计与工程服务
  • 测试与认证
关于客户
Pragati Engineering 成立于 2004 年,是印度领先的冲压模具设计和制造公司之一。该公司为各种客户制造优质的定制模具和夹具。 Pragati Engineering 是一家通过 ISO 9001:2008 认证的组织,拥有满足各种模具要求的解决方案。该公司的能力在于制造用于各种关键钣金部件和组件的冲压工具夹具和面板检查器。凭借冲压模具方面的新技术、设施和经验,该公司有信心无缝满足钣金成型领域的任何要求。 Pragati 拥有来自各个行业的众多客户,并向 Mahindra & Mahindra、Hitachi、JBM、TATA Ficosa 和 Federal Management 等领先公司供应汽车钣金零件。
挑战
Pragati Engineering 是印度一家领先的冲压模具设计和制造公司,在产品开发过程中面临着重大挑战。该公司正在努力解决其一款产品在制造过程中出现裂纹和皱纹的问题。该团队使用的传统试错方法无法预测这些事件的发生。这种方法迫使团队手动纠正模具并重建新工具,导致计划外的迭代和物理模具试模。这不仅大大增加了产品开发时间和成本,而且还影响了交付时间表。此外,由于这种传统方法,产品质量和输出精度受到影响。
解决方案
在寻找可靠的问题解决方案时,Pragati Engineering 通过一位已经使用该软件的供应商发现了 Altair 的 Inspire Form。该团队相信仿真将在提高产品质量和减少物理原型数量方面发挥至关重要的作用。他们采购了 Altair 解决方案并开始将其用于所有产品线。 Altair Inspire Form 被证明是一个游戏规则改变者,因为它帮助团队在设计阶段识别钣金面板组件中的故障、皱纹或裂纹实例。这一突破消除了软工具制造,并大大减少了物理试验的次数。该解决方案不仅缩短了产品开发时间,还提高了设计和输出精度。
运营影响
  • The implementation of Altair Inspire Form has brought about a significant transformation in Pragati Engineering's operations. The solution has not only improved the product quality by identifying and rectifying errors at the design stage but also reduced the product development time and cost significantly. The team has been able to optimize process parameters easily, which has drastically reduced errors and improved the life of tools. The tooling delivery cycle time has been reduced to just between one and two weeks, which earlier used to take almost a month. The team now saves time and development cost by using Altair Inspire Form in all their projects and has done away with their traditional method, which was prone to errors and resulted in inaccurate prototypes and inflated prototyping cost. The team is highly impressed with Altair Solutions and plans to further reduce their design cycle time through an increased use of other Altair offerings in the future.
数量效益
  • Reduced the product development cycle time and cost significantly.
  • Improved product quality by identifying and rectifying errors at the design stage.
  • Reduced the physical tryout time by 50%.

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